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YIZUMI HIGH-SPEED PET PREFORM PET-48A2, PET-72A2, PET-96A2

HIGH-SPEED PET PREFORM INJECTION MOLDING SYSTEM
PET-48A2, PET-72A2, PET-96A2
HIGH PRODUCTIVITY & LOW MAINTENANCE COSTS

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Specification

Additional information

Brand

Yizumi

Description

High rigidity and high accuracy

The brand-new clamp structure delivers low clamping force and high injection pressure, and ensures the clamping force is applied to themold evenly. Application of closed-loop servo valves to mold opening and closing, injection and ejection ensures accurate control of the position and shot weight.

Really energy-saving

Imported motor-driven screw is used for plasticizing to ensure continuous plasticizing and less energy consumption. It is more energy-saving than conventional hydraulic machines.

Latest upgrade

High-reliability closed-loop hydraulic control system and imported hydraulic components based on pole assignment, with substantially increased stability and ease of maintenance.

High response

The use of Italy’s Gefran controller can effectively improve and overlap the response time of movements and enhance resistance to communication jamming. The controller system can record the process parameters in real time and has functions of monitoring, alarm and remotediagnosis.

Clamping Unit

High rigidity and high accuracy

The brand-new clamp structure delivers low clamping force and high injection pressure, and ensures the clamping force is applied to themold evenly. Application of closed-loop servo valves to mold opening and closing, injection and ejection ensures accurate control of the position and shot weight.

Injection Unit

Really energy-saving

Imported motor-driven screw is used for plasticizing to ensure continuous plasticizing and less energy consumption. It is more energy-saving than conventional hydraulic machines.

Clamping Unit

High-rigidity clamping unit greatly minimizes deformation of platens and makes the machine perfectly qualified for molding thin-walled partswith strict requirements. Stress is well distributed to the mold which gets better protection. Optimized toggles make mold opening and closing smoother.

Hydraulic System

Latest upgrade

High-reliability closed-loop hydraulic control system and imported hydraulic components based on pole assignment, with substantially increased stability and ease of maintenance

Manipulator

High-quality component

The sliding base is cast in integrated precise aluminum alloy with light weight and high hardness. The manipulator is equipped with three-station cooling support plate to shorten overall cycle time.

Electrical Unit

High response

The use of Italy’s Gefran controller can effectively improve and overlap the response time of movements and enhance resistance to communication jamming. The controller system can record the process parameters in real time and has functions of monitoring, alarm and remotediagnosis.

Substantially Improved Productive Efficiency

New-generation screw design effectively reduces the AA content and IV value and achieves the maximum plasticizing efficiency.

Shorter Cycle Time

Efficient plasticizing, injection and holding pressure are synchronous so as to shorten cycle time. The manipulator is equipped with a three-station cooling support plate to extend the preform cooling time, eliminate the stress of preform, reduce energy consumption of the system and shorten overall cycle time.

Remarkably Longer Service Life

The unique linear guide rails are highly accurate, fast and durable with less friction.

Significantly Increased Service Life

Non-contact tie bars that do not bear weight reduce resistance to the movable platen and prolong the mold life.

Hot Half

Durable

Hot runner manifold is designed with natural balance to ensure 90-degree turns. The runner diameter is based on mold flow analysis to ensure the minimum cavity pressure during injection and prolong the service life of mold core.

Not easy to deform

Regarding to the design of the hot half plate, the bolts are carefully arranged as technically required and tightened according to bolttorque specifications, avoiding deformation of the hot half plate or plastic leakage due to thermal expansion.

Cold Half

Durable

The core is made of imported 420ESR tool steel and subject to special surface treatment to ensure long mold life. The mold core plate, cavity plate and other mold bases are made of with 2316 high-strength stainless steel to ensure long service life.

Faster molding

Cavity cooling channel design based on CFD analysis, improving the preform cooling and shortening the production cycle.

Stable and reliable

Die lip with patented water channel design to achieve more even cooling and to ensure dimensional stability of performs.

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