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YIZUMI DP SERIES TWO PLATEN 800T-3200T

DP SERIES TWO PLATEN INJECTION MOLDING MACHINE
800T – 3200T
WIDELY USED IN MANUFACTURING OF AUTOMOTIVE PARTS,HOUSEHOLD
APPLIANCES ANMD OTHER DEEP-CAVITY PARTS

Specification

Additional information

Brand

Yizumi

Description

  • High-rigidity platens are designed as box structures with high degree of parallelism, large space between tie bars, large mold thicknessand long mold-open stroke.
  • Mold closing and opening are controlled by high-response and high-speed proportional valves, with mold opening repeatability up to ±0.1mm.
  • Diagonally-positioned high-speed cylinders enable mold closing and opening to be faster and effectively shorten dry cycle.
  • Clamping force is quickly generated thanks to the synchronous locking nut mechanism and four short-stroke high-pressure cylinders.
  • Compact two-platen clamp unit saves space by 20%.
  • Thanks to modular design, each clamping unit can be combined with different injection units to meet diversified needs of injection molding applications.
  • Double-parallel-cylinder injection, fully-closed-loop control of the injection and hold (pressure and velocity) stages, numerically-controlled proportional back pressure and stable injection end position ensure part repeatability is less than or equal to 3‰.
  • Ceramic heater bands are used for barrel heating and it is under self-tuning PID temperature control performed by Austria’s KEBA controller, with control accuracy up to±0.5℃. The heater bands have long service life and low energy consumption.
  • The excellent performance of DP series benefits from the high-performance Ecoservo drive technology and the piston variable pump, which has strong power, fast response, little internal leak and significant energy savings.
  • The drive system and injection unit will be matched in the form of modules so as to customize the power for machine and minimize energy loss.
  • Mold opening during plasticizing, ejection or core pulling is a standard feature that reduces cycle time.

High-response servo valve control technology and ultrasonic displacement sensor are applied to mold closing and opening, with accurate position control and mold-open repeatability up to ±0.1mm.

Based on Germany modular design and excellent equipment structure, a variety of special processes solutions, such as injection compressionmolding (ICM) technology, FoamPro microcellular foam technology, precision mold-open technology, secondary mold-close technology, carbon fiber-based lightweighting technology, long glass fiber (LGF) injection molding technology and multi-material micro injection molding technology are available.

  • DP series employs Austria’s KEBA control system with user-friendly interface and higher processing speed. It is also powerful and capable of providing multiple control software solutions for special processes.
  • 12″TFT color touch screen, visualized graphic parameter setting, actual parameter values recorded and displayed with curves, more accurateonline process analysis.
  • Free programming is available to meet the needs of special molds and processes. The sequence of machine movements also can be freely edited.
  • Extensible I/O modules can integrate with more functions, including temperature control and sequence valve as needed.
  • Communication ports for printer, auxiliary equipment and automation

Clamping unit

  • High-rigidity platens are designed as box structures with high degree of parallelism, large space between tie bars, large mold thicknessand long mold-open stroke.
  • Mold closing and opening are controlled by high-response and high-speed proportional valves, with mold opening repeatability up to ±0.1mm.
  • Diagonally-positioned high-speed cylinders enable mold closing and opening to be faster and effectively shorten dry cycle.
  • Clamping force is quickly generated thanks to the synchronous locking nut mechanism and four short-stroke high-pressure cylinders.
  • Compact two-platen clamp unit saves space by 20%.

Injection unit

  • Thanks to modular design, each clamping unit can be combined with different injection units to meet diversified needs of injection molding applications.
  • Double-parallel-cylinder injection, fully-closed-loop control of the injection and hold (pressure and velocity) stages, numerically-controlled proportional back pressure and stable injection end position ensure part repeatability is less than or equal to 3‰.
  • Ceramic heater bands are used for barrel heating and it is under self-tuning PID temperature control performed by Austria’s KEBA controller, with control accuracy up to±0.5℃. The heater bands have long service life and low energy consumption.

Hydraulic system

  • The excellent performance of DP series benefits from the high-performance Ecoservo drive technology and the piston variable pump, which has strong power, fast response, little internal leak and significant energy savings.
  • The drive system and injection unit will be matched in the form of modules so as to customize the power for machine and minimize energy loss.
  • Mold opening during plasticizing, ejection or core pulling is a standard feature that reduces cycle time.

Strong Functions

  • DP series employs Austria’s KEBA control system with user-friendly interface and higher processing speed. It is also powerful and capable of providing multiple control software solutions for special processes.
  • 12″TFT color touch screen, visualized graphic parameter setting, actual parameter values recorded and displayed with curves, more accurateonline process analysis.
  • Free programming is available to meet the needs of special molds and processes. The sequence of machine movements also can be freely edited.
  • Extensible I/O modules can integrate with more functions, including temperature control and sequence valve as needed.
  • Communication ports for printer, auxiliary equipment and automation.

Precision & stability

High-response servo valve control technology and ultrasonic displacement sensor are applied to mold closing and opening, with accurate position control and mold-open repeatability up to ±0.1mm.

Feasible value-added technologies

Based on Germany modular design and excellent equipment structure, a variety of special processes solutions, such as injection compressionmolding (ICM) technology, FoamPro microcellular foam technology, precision mold-open technology, secondary mold-close technology, carbon fiber-based lightweighting technology, long glass fiber (LGF) injection molding technology and multi-material micro injection molding technology are available.

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